Solutions
Solution codeRFX-06LCapability-backed

6-Layer Rigid-Flex PCB

A 6-layer rigid-flex PCB solution integrating rigid and flexible regions for compact assemblies, reduced connector count and controlled flex-to-rigid transitions, subject to stack-up and DFM review.

6-Layer Rigid-Flex PCB
JETFGO / RFX-06LRIGID-FLEX
01 / ENGINEERING ANSWER

Engineering answer

A 6-layer rigid-flex PCB permanently integrates rigid PCB sections and flexible polyimide interconnect regions within one circuit, helping reduce connectors, cables and separate board-to-board interconnections in compact electronic assemblies. Rigid-flex construction is useful where components require rigid mechanical support while other parts of the circuit must bend, fold or route through restricted spaces. Typical engineering considerations include rigid and flex layer structure, flex-zone geometry, bend requirements, transition areas, coverlay, stiffeners and component placement. JETFGO reviews the complete rigid-flex stack-up together with rigid-board construction, flexible layers, polyimide materials, copper structure, blind or laser vias, flex-to-rigid transitions and any controlled bend requirements before confirming manufacturability. Our published capability reference for this solution includes flex capability up to 12 layers, blind / laser vias from 3–5 mil and manufacturing review for IPC Class 2 and Class 3 requirements. Final feasibility depends on the complete stack-up, via structure, flex-zone geometry, materials, copper construction and project-specific reliability requirements. Rigid-flex transition areas require particular attention because copper, dielectric and mechanical structures change between rigid and flexible regions. Bend areas, via locations, plated features and component placement should therefore be defined before production. For engineering review, provide Gerber or ODB++, drill files, proposed rigid-flex stack-up, fabrication drawing, quantity, target delivery date and any bend, flex-zone, via, coverlay, stiffener or IPC-class requirements. Published capability values are provided for initial selection. Final materials, rigid-flex construction, via structure, bend design and manufacturing feasibility are confirmed through project-specific engineering and DFM review.

Published limits are drawn from JETFGO’s current capability chart. Final feasibility depends on the complete data package and engineering review.
02 / DATA

Verified process window

A 6-layer rigid-flex PCB solution integrating rigid and flexible regions for compact assemblies, reduced connector count and controlled flex-to-rigid transitions, subject to stack-up and DFM review.

01

Flex Layer Capability

Up to 12 layers

Capability-backed
02

Blind / Laser Microvia

3–5 mil

Capability-backed
03

IPC Workmanship Class

Class 2 and Class 3, subject to project requirements

Capability-backed
04

Rigid-Flex Structure

Integrated rigid regions · flexible interconnect zones

Capability-backed
05

Flex-Zone Review

Bend area · transition · coverlay · stiffener · copper routing

Capability-backed
06

Engineering Review

Stack-up · via structure · bend requirements · assembly interface

Capability-backed
05 / INPUT

Files for a useful review

Rigid-Flex Engineering Package

Gerber or ODB++, drill files, proposed rigid-flex stack-up, fabrication drawing, quantity, target delivery date and any bend, flex-zone, via, coverlay, stiffener or IPC-class requirements.

Rigid-Flex Stack-up Requirements

Provide the rigid and flex layer structure, board thicknesses, flex thickness, copper weights, polyimide material requirements and layer-transition information.

Bend & Flex-Zone Requirements

Identify bend locations, available bend radius, static or dynamic use, flex-zone length, movement direction and any restricted component or via areas.

Transition & Reinforcement Requirements

Provide rigid-to-flex transition locations, coverlay requirements, stiffener locations, connector interfaces and any mechanical reinforcement requirements.

IPC & Reliability Requirements

Specify the required IPC workmanship class, inspection criteria and any project-specific reliability, qualification or documentation requirements.

Request a quote
06 / FAQ

Technical questions

Published limits are drawn from JETFGO’s current capability chart. Final feasibility depends on the complete data package and engineering review.

01What is a 6-layer rigid-flex PCB?+

A 6-layer rigid-flex PCB combines rigid PCB regions and flexible interconnect sections within one integrated circuit structure. It can reduce connectors and cable assemblies while supporting compact packaging and controlled flex routing.

02Which files help JETFGO review a 6-layer rigid-flex PCB fastest?+

Send Gerber or ODB++, drill files, proposed rigid-flex stack-up, fabrication drawing, quantity, target delivery date and any bend, flex-zone, via, coverlay, stiffener or IPC-class requirements.

03Can JETFGO support prototypes and repeat production for rigid-flex PCBs?+

Yes. Once the rigid-flex stack-up, materials, via structure, bend requirements and manufacturing conditions are confirmed, the approved engineering record can support prototype validation and repeat production.

04What is the difference between rigid-flex PCB and flexible PCB?+

A flexible PCB primarily uses flexible circuit construction, while a rigid-flex PCB permanently combines rigid PCB sections and flexible interconnect sections within the same integrated board structure.

05Why use a rigid-flex PCB instead of separate PCBs and cables?+

Rigid-flex construction can reduce connectors, cables and separate interconnect assemblies while improving packaging efficiency. Final benefits depend on the mechanical, electrical and assembly requirements of the product.

06Can blind or laser microvias be used in a rigid-flex PCB?+

Yes. Blind and laser-drilled microvias can be evaluated for rigid-flex designs when higher routing density is required. Final feasibility depends on the layer structure, via location, transition regions and complete manufacturing stack-up.

07Can JETFGO manufacture rigid-flex PCBs to IPC Class 3 requirements?+

JETFGO can review rigid-flex projects requiring IPC Class 2 or Class 3 workmanship. Final process controls, inspection requirements and qualification conditions are confirmed according to the complete project specification.

08What should be considered in the rigid-to-flex transition area?+

The transition area should be reviewed for copper routing, dielectric changes, coverlay, bend location, via placement, mechanical stress and component clearance to reduce reliability risks during assembly and use.

RFQ / DFM

Discuss your next order directly with our factory.

Send the Gerber or ODB++, stackup, material, quantity, target date and test requirements. Our team will review feasibility and return a technical quotation for the order you manage.

Engineering reviewMaterial & stackupPrecision fabrication